One machine. Any package.

Performance

Price and Delivery

Specifications

Manuals

Produce any package on a safe, simple and affordable platform.

Maximum Packaging Flexibility

The S320e is a spooler…

When running spools, the operator simply installs a custom-made shaft built to your spools’ dimensions. The traverse is set via touchscreen and the parameters are saved to a recipe for later use. Swapping the traverse program between linear and REELEX patterns is done via a software toggle on the HMI.

and a REELEX machine.

Quick-release mandrels allow users to change mandrel sizes in less than a minute. To switch between REELEX and spools, operators swap shafts quickly and easily. When running REELEX, the operator simply moves the gas shock assisted endform into position. Running spools? Simply leave it out of the way.

0in

Maximum Package Diameter (61cm)

0in

Maximum Package Width (51cm)

0in

Maximum Product Diameter (13mm)

A Unique Solution to the Packaging Problem

For Manufacturers…

Run spools and REELEX coils on one packaging line.
Have a product on spools but want to offer it in boxes? The S320e allows for infinite variation in packaging options.
Grow your package portfolio and your brand by switching spools out for boxes without swapping equipment.
Rewind your scrap and sell it in smaller length packages. You can even shrink wrap your REELEX coils for simple, low-cost packages.
Currently a licensee? Let us help you develop new REELEX solutions free of charge for your products previously only available on spools. Contact us!

For Distributors…

Simple and safe operation allows warehouse staff to easily rewind products into any package type.
Expand your offerings with an all-in-one package solution.
Create cut-to-length REELEX packages by pairing with a shrink wrap machine (sold separately).
Buy cable in bulk from manufacturers and repackage on-site, adding to your services and expanding into a new business model.
Ensure safe practices via a rewinder designed from the ground-up to keep your workers safe.

S320e Overview

Feet per Minute (Average)

Packages per Hour

Operator per Machine

Flexible

The S320e allows the user to make reels, spools, REELEX® or linear coils all on one machine via a programmable variable traverse. Bolt-on custom shafts accommodate a variety of spool sizes, and quick-change mandrels allow a wide variety of cable sizes to be wound in REELEX.

Safe and Simple

The S320e is designed from the ground-up with a focus on safety and ease of use. Featuring an ISO standard safety design, physical safety cage, interlocks, safety PLC and Category 4 devices, the S320e can be used safely by experienced and novice operators alike.

Affordable

Whether used as an entry-level REELEX machine or a multipurpose winder, the S320e offers exceptional capabilities to manufacturers and distributors big and small. The S320e is affordably priced at less than $100,000, with leasing options available.

Overview Video

S320e Unique Features

Programmable Traverse

The S320e features a unique programmable traverse allowing the user to adjust width, center point and wind type via HMI. Linear, multi-count and REELEX coils can be accommodated without changing traverse hardware components.

Bolt-On Spindle Shaft

Various shaft diameters can be custom made for the S320e to accommodate different spool requirements. In addition to custom shafts, a standard REELEX shaft is included, which allows mandrel sets to be quickly swapped via a quick-release lever.

Standard Features

Simple Operation

Intuitive operation and clear feedback via Easy-to-use high-definition touchscreen HMI offers
Product setup is easy and the recipe-based product selection allows the operator to save settings to a product list for easy selection.
On-screen status indicators keep operator informed.
Simple traverse programming includes on-screen graphical readouts for width and centering.
On-screen real-time motor performance metrics provides maintenance personnel with motor and encoder feedback.
Machine operation modes accomodate in-line sequential printing, spark and fault test equipment, multiple speed modes (constant line speed or constant RPM mode) and more.
Multiple languages supported
Remote cellular connectivity included.
Networkable with modbus data output allowing for deep analytics.

Ready for High-Performance Cable

The key to creating precise REELEX coils is controlling the tension as the product is wound. Every REELEX machine includes a specially designed lightweight ring-sheave buffer system to maintain even tension, create a precise wind and ensure high-performance cable is handled with care.

All machines come standard with 15″ sheaves for high performance products such as Category 6A and Fiber Optics.

Easy Servicing

The REELEX Winding Module used in G3 and G4 controls is now paired with more readily available components ensuring minimal downtime and minimizing supply disruption risks.

Spindle motors are AC and use industry-standard drives. Controls are easy to work on and troubleshoot, with most information accessible via HMI.

Precision Layering

New adjustable wire guide offers superior coiling precision, less wear and has the added benefit of improved twisted-pair cable performance test results.

Learn More

Adjustable-Wire-Guide-with-Wire-and-Tube-Side

Safety is Priority #1

Category 4 Safety Devices

All REELEX machines feature dual-channel Category 4 safety devices to control hazardous energy sources and prevent unexpected startup

Designed to the Latest Standards

All machines are designed from the ground-up using ISO best practices and conform to CE and UL requirements. This includes the use of safety cages and automated safety doors when possible.

Safe Electrical Design

All electrical components adhere to modern safety standards. Use of AC motors and drives and 24v controls reduce safety risk.

Physical Safety Protection

Physical safety guards are integral to the machine design, and remove the operator from any risk areas during operation.

Performance

In unison with a REELEX-built motorized payoff and buffer/dancer, a S320e line will run up to 400 feet (122m) per minute. At this rate, the S320e will produce up to 20 packages (1,000 ft (305m) length) in an hour depending on operator skill.

Coils per Hour

Number of 1,000ft (305m) packages produced per hour
at maximum speed and efficiency.

Spools per Hour

Number of 1,000ft (305m) packages produced per hour
at maximum speed and efficiency.

Machine Output Comparison

Price and Delivery

The prices below denote starting prices without customization. Commissioning services are included. Prices are EXW Patterson, NY.

Starting Purchase Price

Leasing Price per Month*

0 Weeks

After Receipt of Order for Shipment*

All prices EXW, Patterson, NY, USA. Prices subject to change without notice. Prices effective Jan 1, 2023. *Rent and usage fees adjusted annually per the CPI-U inflation index. CPI adjustment is based on change in index values from November to November each year. November data is used because the data becomes available in December. Billings for January are invoiced in December, requiring November data to be used as a reference. Historical US CPI-U indexes can be found here: https://data.bls.gov/cgi-bin/surveymost?bls

**Minimum depending on production conditions and availability

Specifications

Capability	Imperial	Metric
Maximum Spindle RPM	750
Number of Spindles	1
Online Capable	No
Coils per Hour (Online)	N/A
Coils per Hour (Offline)	10 - 20 (based on 1,000ft/305m coil length)
Spools per Hour	Up to 60 (based on 1,000ft/305m spool length)
Operators Required	1
Product Diameter Range	⌀0.05 in to ⌀0.50 in	⌀1 mm to ⌀12 mm
Available Mandrel Sets	6 or 8 inch mandrel with 18 inch endforms, 10 inch mandrel with 21 inch endforms.
Spool Shafts	Custom built to customer specifications.
Spool Diameter - Minimium	6 in	15 cm
Spool Diameter - Maximum	24 in	61 cm
Spool Width - Miniumum	1 in	3 cm
Spool Width - Maximum	20.0 in	51 cm
Spool Weight - Maximum	200 lbs	91 kg
Traverse Width - Minimum	1 in	1 cm
Traverse Width - Maximum	20 in	51 cm

Features
Controller	Control Cabinet mounted to the frame includes “Winding Module” PCB-based control system, I/O, power supply and "off-the-shelf" drives. Operator Interface is a high-definition 21-inch touchscreen HMI featuring on-screen help, product recipe storage, REELEX packaging calculator, maintenance functions, machine setup, multilingual options and more. Combination of soft and hard buttons allow for easy to implement upgrades and adaptations. Networking capability allows Modbus data to be transmitted and analyzed, supporting real-time machine metrics.
Spindle Motor	5 HP (3.75 KW) AC, 1,750 RPM max
Traverse Motor	2 HP (1.5 KW) AC, 1,750 RPM max
Drives	Industry standard brands
Printer Interface	Sequential print reset signals REELEX machine to stop at coil length. Signal landed at I/O module.
Buffer System	High-performance buffer with 15" sheaves and extremely lightweight ring sheave is suitable for products such as Category 6, 6A and Fiber Optics.
Anti Reverse	Air bladder style wire clamp automatically prevents wire from moving when the machine is stopped. Eliminates deformation of the cable by clamping the cable via soft, high-grip bladder.
Length Counter	Light-contact length counter included on buffer frame. Scalar adjustable on HMI.
Safety Door	Manual physical safety barrier prevents operator access when running. Door opens to allow the operator to remove the coil.
Safety Controls	Dual-channel Category 4 safety devices including interlocks, light curtains and safety PLC.
Color	Sky Blue (RAL 5015)
Length	88 in	222 cm
Width	79 in	201 cm
Height	113 in	287 cm
Weight	2910 lbs	1320 kg
Minimum Air-Supply Requirement	70 psi	5 Bar
Power Supply Requirement	230 v (+/- 10%), 3 phase, 40 amps, 50/60 Hz. Transformer is available upon request.

Line Layout (Rewind Only)