S320 Overview
Why the S320 over other models?
Overview Video
New Features
New Winding Algorithm*
Ushering in a new era in REELEX is an advanced new method for coil creation.
The new winding formula allows coils to be smaller for a given length, enabling a denser wind and smaller packaging.
By calculating coil parameters automatically as the coil builds, the new winding formula maintains equal spacing between layers as the coil grows, potentially improving twisted-pair cable performance and reducing coil size.
* Coming soon as a no-cost software upgrade
Simple Operation
The new G4 High-definition 21-inch touchscreen blends off-the-shelf hardware with unique custom software allowing the integration of equipment control with troubleshooting, on-screen switch and valve status, packaging calculator, multi-language support, recipe-based product selection, networking capability and much more.
New Traverse Design
A newly designed traverse eliminates the messy oiler system and instead uses self lubricating composite (metal-polymer) bearings for a long maintenance-free life.
Easy Servicing
The REELEX Winding Module used in G3 and G4 controls is now paired with more readily available components ensuring minimal downtime and minimizing supply disruption risks.
Spindle motors are AC and use industry-standard drives. Controls are easy to work on and troubleshoot, with most information accessible via HMI.
Precision Layering
New adjustable wire guide offers superior coiling precision, less wear and has the added benefit of improved twisted-pair cable performance test results.
Included Length Counter
A light-contact wheeled length counter is standard on all REELEX equipment. This 10-pulse per rotation wheel encoder is mounted to a spring-loaded arm offering consistent yet gentle contact with the cable.
Standard Features
Safety is Priority #1
M340 Automated Doors Example:
High-Performance Buffer
The key to creating precise REELEX coils is controlling the tension as the product is wound. Every REELEX machine includes a specially designed extremely lightweight ring-sheave buffer system to maintain even tension and create a precise wind.
All machines come standard with 15″ sheaves for high performance products such as Category 6, 6A and Fiber Optics.
Two-Stage Tension Control
When used in combination with the G4 control system, REELEX’s UDA dancers feature HMI-programmable tension control via digital air regulator and high-flow cylinder. This means each product can have their ideal tension control map, helping to mitigate the effects of physical pressure placed on the cable at the crossover point. What does that mean? That means high performance data cables stay high performance, with less physical deformities.
Options
Stretch Wrap Module
Most REELEX machines can be ordered with an automated stretch wrap module which blows plastic stretch wrap film, adds tension and automatically cuts the film. This produces a finished coil that is fully wrapped and is easily handled.
The stretch wrap module is particularly useful for securing stiff, springy or flimsy products that easily can lose coil integrity during handling. Stretch wrap is also useful for securing coils so that they may be packaged at a later stage, or simply to create an extremely low-cost package.
Multiple Mandrel Sizes
Because the inside diameter of the REELEX coil is determined by the mandrel size, the size and characteristics of a product need to be matched to the correct mandrel and endforms so that payout performance is ideal.
Larger, stiffer products are typically wound on a 10-inch (25.4cm) mandrel, while smaller products use either 4-inch (10.1cm) or 6-inch (15.2cm) mandrel sets. Typical mandrel sizes come in 2-inch increments, from 4-inches to 10-inches diameter. 8-inch (20.3cm) mandrels are standard on all REELEX equipment.
Performance
In unison with a REELEX-built motorized payoff and buffer/dancer, a S320 line will run up to 750 feet (228m) per minute. At this rate, the S320 will produce up to 40 coils (1,000 ft (305m) length) in an hour depending on operator skill.
Coils per Hour
Number of 1,000ft (305m) packages produced per hour
at maximum speed and efficiency.
Line Speed
Line speed in feet per minute.
(Approximately 228 meters per minute.)
Machine Output Comparison
Price and Delivery
The prices below denote starting prices without customization. Commissioning services are included. Prices are EXW Patterson, NY.
All prices EXW, Patterson, NY, USA. Prices subject to change without notice. Prices effective Jan 1, 2024. *Rent and usage fees adjusted annually per the CPI-U inflation index. CPI adjustment is based on change in index values from November to November each year. November data is used because the data becomes available in December. Billings for January are invoiced in December, requiring November data to be used as a reference. Historical US CPI-U indexes can be found here: https://data.bls.gov/cgi-bin/surveymost?bls
**Minimum depending on production conditions and availability
Specifications
| Capability | Imperial | Metric |
| Maximum Spindle RPM | 750 | |
| Number of Spindles | 1 | |
| Online Capable | No | |
| Coils per Hour (Online) | N/A | |
| Coils per Hour (Offline) | 30 - 40 (based on 1,000ft/305m coil length) | |
| Operators Required | 1 | |
| Product Diameter Range | ⌀0.05 in to ⌀0.50 in | ⌀1 mm to ⌀12 mm |
| Available Mandrel Sets | 6 or 8 inch mandrel with 18 inch endforms, 10 inch mandrel with 21 inch endforms. | |
| Features | ||
| Controller | Control Cabinet mounted to the frame includes “Winding Module” PCB-based control system, I/O, power supply and "off-the-shelf" drives. Operator Interface is a high-definition 21-inch touchscreen HMI featuring on-screen help, product recipe storage, REELEX packaging calculator, maintenance functions, machine setup, multilingual options and more. Combination of soft and hard buttons allow for easy to implement upgrades and adaptations. Networking capability allows Modbus data to be transmitted and analyzed, supporting real-time machine metrics. |
|
| Spindle Motor | 5 HP (3.75 KW) AC, 1,750 RPM max | |
| Traverse Motor | 2 HP (1.5 KW) AC, 1,750 RPM max | |
| Drives | Industry standard brands | |
| Printer Interface | Sequential print reset signals REELEX machine to stop at coil length. Signal landed at I/O module. | |
| Buffer System | High-performance buffer with 15" sheaves and extremely lightweight ring sheave is suitable for products such as Category 6, 6A and Fiber Optics. | |
| Anti Reverse | Air bladder style wire clamp automatically prevents wire from moving when the machine is stopped. Eliminates deformation of the cable by clamping the cable via soft, high-grip bladder. | |
| Length Counter | Non-contact length counter included on buffer frame. Scalar adjustable on HMI. | |
| Safety Door | Automated physical safety barrier prevents operator access when running. Door automatically opens to allow the operator to remove the coil. | |
| Safety Controls | Dual-channel Category 4 safety devices including interlocks, light curtains and safety PLC. | |
| Color | Sky Blue (RAL 5015) | |
| Length | 88 in | 222 cm |
| Width | 79 in | 201 cm |
| Height | 113 in | 287 cm |
| Weight | 2910 lbs | 1320 kg |
| Minimum Air-Supply Requirement | 70 psi | 5 Bar |
| Power Supply Requirement | 230 v (+/- 10%), 3 phase, 40 amps, 50/60 Hz. Transformer is available upon request. | |
Line Layout (Rewind Only)
