REELEX Unveils its New Dual Head Spooler at Interwire

Engineered to Maximize Production Efficiency with Automatic Cut & Transfer

Patterson, NY –  May 13, 2024 —  REELEX Packaging Solutions, a leading innovator in sustainable wire and cable packaging technology, unveiled its new REELEX® Dual Head Spooler (DHS) at Interwire in Atlanta today. The DHS is a semi-automated, dual-headed spooling machine designed to elevate production efficiency, user experience, and safety. Engineered to support the demands of high-volume manufacturing environments, the REELEX DHS features a fully automatic cut and transfer system between two spindles, allowing for continuous operation with minimal downtime. The DHS is priced at $350,000 (subject to change), with orders beginning at Interwire this week and delivery later this summer. 

“Designed with operator safety, user-friendly controls, and greater productivity in mind, our DHS redefines what is possible in wire and cable packaging,” said David Gerhart, President & CEO of REELEX. “The REELEX DHS fills a gap that exists in today’s marketplace between old, outdated machines that don’t meet today’s standards, and larger, fully automated machines at much higher price points. This is the perfect time for our new DHS and we’re anticipating a lot of interest. We’re looking forward to those conversations at Interwire this week.”

As an industry leading packaging solutions provider, REELEX continues to innovate with more products to help serve a broader customer target. Key features of the new REELEX DHS include:

Speed: Automatic cut and transfer between spool heads allows the DHS to operate at high speeds at the end of a jacketing line for non-stop production or rewinding depending on your production layout. The DHS is compatible with standard or custom spooler shaft kits to handle all of the most common spool designs, and an adjustable wire guide to handle multiple cable types with ease. The DHS can be configured with an optional automatic stretch-wrap module to protect the spool and keep the product intact.

Ease Of Use: The user-friendly, high-definition touchscreen HMI allows the operator to set up the machine via a recipe-based product selection screen, allowing for quick product changeovers. It is Industry 4.0 capable with more than 100 pre-set recipes, network connectivity capabilities for data analytics, and on-screen visual feedback providing easy troubleshooting and diagnostics of machine status. 

Safety: The DHS can be safely operated by any machine operator, and is equipped with integrated safety guarding that automatically isolates the rotating spooler shaft to protect the operator while still maximizing productivity. The DHS meets the most stringent ISO safety design standards, as well as Safety PLC controls for intelligent monitoring and emergency response. 

The REELEX DHS Specifications

• Line Speed (Max.): 1,500 FT Per Minute
• Spools Per Hour: ~90 (1,000/FT)
• Transfer Time: ~10 Sec
• New G5 Controls Platform
• Optional Stretch-Wrapper Module
• Reels: The REELEX DHS accommodates the most common reel sizes and designs in the market today based on information from our global partner, AXJO Plastics. The DHS uses spools compatible with the most common designs used by other spooler brands in the market.
• Availability: The REELEX DHS is available for ordering today. Shipments will begin later this summer. 

“Productivity and safety have always been at the core of what we offer at REELEX, but the DHS represents a significant leap forward in automation and user experience,” said Gerhart. “This machine is built for modern production floors—it’s smart, efficient, and incredibly easy to use. 

Additional REELEX News at Interwire

In addition to the launch of its DHS, REELEX is showcasing its industry-leading S320e hybrid coiler and POD Cable Delivery System at Interwire. Both machines were introduced at the Wire & Tube Dusseldorf event in 2024 and have quickly been adopted by companies around the world. 

The REELEX S320e machine produces both patented REELEX coils and traditional spools, with a changeover time of less than 10 minutes. The S320e is great for high mix, low volume environments that have a need for production flexibility, small footprint, and ease of use. With a smaller footprint, faster cycle times, and enhanced energy efficiency, the REELEX S320e addresses the industry’s growing demand for flexible, sustainable, and reliable packaging solutions. 

The REELEX POD Cable Delivery System features a motorized payoff and dancer integrated on a safety guarded compact frame. Unlike traditional coil packaging methods, the REELEX S320e with POD not only minimizes the use of materials, but also improves package consistency and durability, reducing damage and waste throughout the supply chain. The S320e and POD are available to ship within ~6 weeks of purchase.

To learn more, contact sales at sales@reelex.com or visit REELEX at Booth #439 at Interwire. 

About REELEX Packaging Solutions
REELEX Packaging Solutions is a global leader in packaging technology for the wire and cable industry. Known for its patented twist-free, tangle-free REELEX® packaging, the company is committed to innovation, sustainability, and providing solutions that enhance productivity across the supply chain. For more information, please visit www.reelex.com.

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Contact: 

Heidi Davidson

marketing@reelex.com

(914) 441-6862