D-750 Single-Spindle Coiling Machine

Overview

What's New: Two-Stage Tension Control

When used in combination with the G2 control system, the new G2 UDA incorporates a digital air regulator and high-flow cylinder for adjustable tension control. This means each product can have their ideal tension control map, helping to mitigate the effects of physical pressure placed on the cable at the crossover point. What does that mean? That means high performance data cables stay high performance.

The D-750 is a single-spindle coiling machine designed for rewind-line REELEX® packaging. This machine is equipped with a collapsible mandrel and automatic endform removal system which allows easy coil removal. The D-750 also features an integrated buffer system mounted on the frame. This advanced buffer system is used to precisely control line tension.

Running at 750 RPM, the D-750 is designed to be operated by a single operator performing coil removal and packaging functions.

The D-750 allows for the flexibility of easily switching between product types in minutes, via easily programmable settings and a wide range of optional mandrel choices

New (and refurbished) D-750's are now equipped with a G2 controller integrating equipment control with troubleshooting, on-screen manual, packaging calculator, multi-language support, product storage, networking capability and more. The new G2 touchscreen is mounted via pivotable arm attached to one side of the machine. All machine controls are mounted on the HMI cabinet and are easily accessible. The pivoting arm allows the controller to sit aside the machine, while the HMI can be positioned to achieve the best ergonomics for the operator.

 

D-750 Overview Video

Features

G2 Controls Overview

On-Board Troubleshooting

Every REELEX machine has an integrated troubleshooting program specially-designed to diagnose issues and simplify maintenance of every REELEX machine.

Advanced Tension Control

The key to creating precise REELEX coils is controlling the tension as the product is wound. Every REELEX machine includes a specially-designed ring-sheave buffer system to maintain even tension and create a precise wind.

All machines come standard with 15" sheaves for high performance products such as Category 6, 6A and Fiber Optics.

G2 Control System

The G2 Control System is a completely new operating system, hardware, cabinet and interface for all REELEX coiling machines. Integrating equipment control with troubleshooting, on-screen manual, packaging calculator, multi-language support, product storage, networking capability and more.

Learn More

Stretch Wrap Capable

The new automated Stretch Wrap module can be ordered with any new D-750 or retrofitted to add additional packaging capability.

For low-margin products, shrink and stretch-wrapping options can significantly reduce packaging costs while introducing a fully disposable, lightweight and low-waste package.

More Videos

EC Safety Guarding G2 Controls Stretch Wrap Module

EC Safety Guarding

The D-750 can be ordered with EC compliant safety guarding with automatic shield actuation and pressure mat.

G2 Control System

The G2 Control System is a completely new operating system, hardware, cabinet and interface for all REELEX coiling machines.

Stretch Wrap Module

The stretch-wrap module can be ordered as an option, or retrofitted to any D-750. This module works in concert with the REELEX controller to stretch wrap coils prior to removal from the machine.

Performance

In unison with a motorized payoff and buffer/dancer, a D-750 line will run up to 750 feet (228m) per minute. At this rate, the D-750 will produce up to forty 1,000 ft (305m) coils in an hour depending on operator skill and payoff performance.

Options

The D-750 is typically equipped with an 8 inch (20.3 cm) collapsible mandrel and 18 inch (45.7 cm) endform set. However, depending on the flexibility and diameter of the product, 4-inch and 6-inch mandrels with 12-inch endforms are available along with a 10-inch/21-inch mandrel/endform set for products with large diameters or bending radii.

Other options include mechanical and electrical spare parts kits and transformers.

EC Safety Guarding with automatic shield actuation is available for countries operating under European safety regulations.

If traditional spooling capability is also required, a SHS-750 single-head, or DHS-750 dual-head spooler is available. This machine connects through the D-750 controller and is a stand-alone spooling machine for packaging on traditional spools. This allows the operator to switch between REELEX or spooling operations on demand.

Line Layout

Specifications

Capability
Maximum Spindle RPM 750
Number of Spindles 1
Online Capable No
Coils per Hour (Offline) 30 - 40 (based on 1,000ft/305m coil length)
Operators Required 1
Automatic Endform Removal Yes
Automatic Tube Insertion and Boxing No
Spooling Capability Optional (DHS/SHS-750)
Integral Payoff No, Motorized Payoff Required
Features
Controller "G2" Industrial PC-based control system with integrated sliding control panel and LCD screen inside control cabinet featuring two speed control modes, real-time displays including program for troubleshooting and testing of all electronic and mechanical functions. Fully customizable touchscreen HMI operator interface with on-screen help, product recipe storage and retrieval, REELEX packaging calculator, maintenance functions, machine setup, multi-langual options and more.
Motors One 5 HP (3.75 KW) DC, 1,750 RPM spindle motor and one 2 HP (1.5 KW) DC, 1,750 RPM traverse motor
Buffer System High-performance buffer with 15" sheaves suitable for products such as Category 6, 6A and Fiber Optics
Counter Footage counter mounted at output of dancer
Anti Reverse Automatic Anti Reverse AAR-1 mounted at input of buffer
Length, Width, Height 68” (173cm), 90” (229cm), 111” (282cm)
Air-Supply Requirement 70 psi (5 bar) minimum air supply required.
Power Supply Requirement 230 v (+/- 10%), 3 phase, 40 amps, 50/60 Hz. Transformer is available upon request.
Pricing - Machine
Machine Base Price (Purchase) $74,500.00
Rent/Month (Rental) $1,217.00*
Crating Charge $750.00
Pricing - Options
10” Mandrel / 21” Endforms $5,515.00
EC Guarding $5,300.00
Pricing - Royalties
Royalty Fees See Table and Information Here

Terms and Conditions: EXW, REELEX Packaging Solutions, Inc., Patterson, NY, USA. Terms: One third payable at time of order, one third at shipment, balance net 30 days after shipment. Prices subject to change without notice. Prices effective Jan 1, 2017. *Adjusted annually per the CPI-U inflation index. Prices reset in 2014, CPI-adjusted as reflected above effective Jan 1, 2017.